Umudike Journal of Engineering and Technology

Michael Okpara University of Agriculture, Umudike


ADVANCED PROCESS CONTROL FOR WATER QUALITY OPTIMIZATION IN BEVERAGE MANUFACTURING USING MODEL PREDICTIVE CONTROL

Okeke, C. A.
Department of Electrical and Electronics Engineering, Michael Okpara University of Agriculture, Umudike, Abia State, Nigeria

Ngene, C. O.
Department of Electrical and Electronics Engineering, Enugu State University of Science and Technology, Enugu State, Nigeria

Nwagwu, C.
Production Line Manager, Seven-Up Bottling Company Plc, 9th Mile Corner, Enugu State, Nigeria



ABSTRACT

Ensuring consistent water quality is critical in beverage production, where deviations in parameters directly affect the quality of food drinks. Conventional monitoring and control systems often struggle to handle the multivariate and interdependent nature of these parameters. In this study, a dataset comprising pH, chlorine, taste, turbidity, color, hardness, total dissolved solids (TDS), conductivity, oxygen, temperature, solubility and flow rate was analyzed in MATLAB using Pearson correlation and average absolute correlation (AAC), and parameters with |r| ≥ 0.7 were identified as crucial parameters. The resulting crucial parameters, pH, turbidity, hardness, TDS, conductivity, temperature, and solubility, were highlighted as the most influential variables for beverage production control. Consequently, a model predictive control (MPC) strategy with an 8×8 multi-input multi-output (MIMO) discrete-time plant model was developed for real-time regulation of the eight selected water parameters. Simulation results show that the MPC controller successfully regulates the subjected parameters toward their respective set-points, pH (7.53), turbidity (1.28NTU), color (5.00TCU), hardness (85.00mg/L), TDS (145.00ppm), conductivity (465.00µS/cm), temperature (23.75°C) and solubility (402.50 mg/L). The controlled responses reveals the controller’s ability to attain accurate tracking set-points and effectively managing multivariate interactions within the system dynamics. These findings shows that model predictive control plays important role in enhancing water quality and providing approach for automated control in beverage production processes.


Keywords: Beverage Production, Process Control, Water Quality Regulation, Model Predictive Control (MPC), Multivariate Parameters Control


https://doi.org/10.33922/j.ujet_v12i1_6
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Published
Saturday, February 21, 2026

Issue
Vol. 12, No. 1, March 2026

Article Section
GENERAL


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