Umudike Journal of Engineering and Technology

Michael Okpara University of Agriculture, Umudike


OPTIMIZATION OF PROCESS PARAMETERS OF TABLET SOAP PRODUCTION FROM BLENDED LOCAL SEED OIL USING RESPONSE SURFACE METHODOLOGY

Ugwuodo, C. B.
Department of Chemical Engineering, Michael Okpara University of Agriculture, Umudike

Itiri, H. U.
Department of Chemical Engineering, Michael Okpara University of Agriculture, Umudike

Emmanuel, I. N.
Department of Chemical Engineering, Nazarbayev University, Astana, Kazakstan

Agbokwor, S. E.
Department of Mechanical Engineering, University of Nigeria Nsukka, Nigeria

Sunday, N. B.
Department of Chemical Engineering, Michael Okpara University of Agriculture, Umudike

Kenechi, N.
Department of Chemical Engineering, Michael Okpara University of Agriculture, Umudike



ABSTRACT

Indigenous soap from renewable material is a sustainable avenue of soap production. This study investigated the production of tablet soap from blended local seed oil and optimized the process. The seed oil was characterized using standard method. Box Behnken, implementing response surface methodology (RSM) was adopted for the optimization. The physiochemical analysis results of the blended seed oils (50% PKO:50% Olive oil) indicated more saponification value and iodine value. The experimental result showed that the maximum soap yield of 62.75% was obtained at a palm kernel oil of 12.5g, olive oil of 12.5g and lye concentration of 37.5%. The statistical analyses of the total fatty matter, pH, and yield showed correlation coefficient (R2) of 0.723711, 0.855515, and 0.809104, respectively indicating good predictive capacity. The increase in palm kernel oil, and lye concentration increases the yield of soap while increase in the olive oil decreases the soap yield. The optimization result showed that the optimal total fatty matter of 59.0647, pH value of 10.5153, and yield of 46.1914 were obtained at the palm kernel oil value of 10.37, olive oil value of 16.80 and lye concentration of 35.25 with a desirability score of 1.000.  The application of RSM helped to eliminate the time-consuming nature of one factor at a time.  This work supports the use of locally available renewable resources in sustainable soap manufacturing, offering a cost-effective alternative for small and medium-scale enterprises in developing regions. By reducing reliance on imported raw materials, this approach contributes to economic development and environmental sustainability.


Keywords: RSM, Palm kernel oil, Olive oil, optimization


https://doi.org/10.33922/j.ujet_v11i1_11
View: 55 | Download: 5

Published
Monday, February 03, 2025

Issue
Vol. 11 No. 1, June 2025

Article Section
GENERAL

The contents of the articles are the sole opinion of the author(s) and not of UJET.


Open Access
Umudike Journal of Engineering and Technology makes abstracts and full texts of all articles published freely available to everyone immediately after publication thereby enabling the accessibility of research articles by the global community without hindrance through the internet.

Indexing and Abstracting
We are indexed in Google Scholar, AJOL, and EBSCO.