Umudike Journal of Engineering and Technology

Michael Okpara University of Agriculture, Umudike


DEVELOPMENT AND CHARACTERIZATION OF ELECTRICAL PORCELAIN INSULATOR FROM LOCAL CLAY MATERIALS

Chima, O. M.
Department of Mechanical Engineering, College of Engineering and Engineering Technology. Michael Okpara University of Agriculture Umudike, Abia State Nigeria

Nwokeocha, T. O.
Department of Industrial and Production Engineering, Faculty of Engineering, Nnamdi Azikiwe University, Awka

Aliegu, F. N.
Department of Metallurgical Engineering Technology, Akanu Ibiam Federal Polytechnics, Unwana



ABSTRACT

Sample of Nigerian clay deposit located at Ohiya Umuahia in Abia State was characterized for development of electrical porcelain insulator. The clay sample was processed, moulded and fired at the temperatures of 9000C, 10000C, 11000C, 12000C and 12200C. Standard experimental methods were adopted to test for the electrical and physico mechanical properties of surface and volume resistivity, breakdown voltage, linear shrinkage, apparent porosity, bulk density, water absorption and modulus of rupture. Compaction method was used to produce experimental test samples while Slip solid casting method was used to develop the electrical porcelain insulator from the processed clay which was later glazed and fired at 12000C. Results obtained showed that the clay possessed linear shrinkage of 6.8 – 8.05%, apparent porosity of 15.84 – 8.20%, bulk density of 1.726 – 1.8g/cm3, water absorption of 15.84 – 8.2%, modulus of rupture of 14.11 – 31.93kg/cm2, surface resistivity of 6.82 x 107- 7.27 x 107 Ω, volume resistivity of 4 x 107 – 5.595 x 107 Ωcm and breakdown voltage of 50KV/mm. It was found that linear shrinkage, bulk density, modulus of rupture and electrical resistivity increased while apparent porosity and water absorption decreased with increase in firing temperatures. The properties obtained compare well with those of imported insulators used in power distribution and transmission. It was therefore recommended that Ohiya clay should be used as industrial raw material for the development of electrical porcelain insulator for power distribution and transmission.


Keywords: Porcelain, Clay, Insulator, Raw material, Temperature


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Published
Thursday, December 27, 2018

Issue
Vol. 4 No. 2, DEC 2018

Article Section
GENERAL

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